Case Study: RS Rubber Pvt Ltd – 1000 LPH RO Plant Installation by GK Envirotech

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“How GK Envirotech Solved RS Rubber’s Water Challenges with a 1000 LPH RO System”

Introduction

Access to clean water is no longer just a necessity—it's a fundamental component of sustainable industrial operations. Industries across the globe are increasingly adopting water treatment technologies to ensure efficiency, compliance, and environmental responsibility. Among these technologies, Reverse Osmosis (RO) has emerged as a powerful and trusted solution for water purification, especially in manufacturing units that demand high-quality process water.

This case study focuses on the successful installation of a 1000 LPH (Liters Per Hour) Commercial RO Plant by GK Envirotech at RS Rubber Pvt Ltd, Neemrana, Rajasthan. Through this project, GK Envirotech not only delivered a high-capacity water treatment system but also addressed the client’s pressing need for clean, mineral-balanced water for rubber processing operations.

About the Client: RS Rubber Pvt Ltd









RS Rubber Pvt Ltd is a reputed name in the rubber manufacturing industry, specializing in molded rubber components and engineered rubber products. Located in Neemrana, Rajasthan, the company operates with a strong commitment to quality, performance, and environmental responsibility.

As a part of their infrastructure upgrade, RS Rubber identified the need for a consistent and safe water supply—especially for processes involving chemical mixing, cooling systems, and washing operations. The existing water source did not meet the required purity levels, and periodic breakdowns due to scaling and contamination prompted the management to look for a long-term water purification solution.

Why RO Technology?

Reverse Osmosis (RO) is a proven water purification method that uses a semi-permeable membrane to remove:

  • Dissolved salts

  • Heavy metals

  • Chemicals

  • Microorganisms

  • Suspended solids

The RO system is ideal for industries where water quality directly impacts production efficiency and product quality. For RS Rubber Pvt Ltd, the 1000 LPH RO system was selected to ensure:

  • Continuous water purification

  • Removal of scaling minerals

  • Improved equipment lifespan

  • Consistency in product quality

  • Reduced maintenance costs

GK Envirotech’s Role

GK Envirotech, a leader in water and wastewater treatment solutions in India, was entrusted with this project. With decades of experience and numerous installations across industries, GK Envirotech was well-positioned to deliver a reliable, custom-engineered RO plant.

The company provided:

  • End-to-end project execution

  • Customized system design

  • Installation & commissioning

  • Operator training

  • Post-installation support

Project Overview: 1000 LPH RO Plant

Location:

RS Rubber Pvt Ltd, Phase -1 C-34, opposite Hanuman Mandir Market, RIICO Industrial Area, Neemrana, Rajasthan 301705

Capacity:

1000 Liters Per Hour (LPH)

Plant Type:

Commercial Reverse Osmosis (RO) Plant

Commissioned By:

GK Envirotech

Installation Date:

May 2025

Key Features of the RO System

  • Pre-treatment Unit:
    Includes sand and carbon filters to remove physical impurities, odor, and chlorine.

  • Micron Cartridge Filter (MCF):
    Prevents fine particles from damaging the RO membrane.

  • High-Pressure Pump:
    Ensures optimal pressure for the RO membrane.

  • RO Membranes:
    Efficient TFC (Thin Film Composite) membranes for superior rejection rates of TDS (Total Dissolved Solids).

  • Control Panel:
    Includes pressure gauges, conductivity meters, auto-flushing, and fault alerts.

  • Frame and Piping:
    Stainless steel frame with food-grade piping ensures hygiene and longevity.

Installation Images

Below are real images from the installation site at RS Rubber Pvt Ltd:

Image 1: Full View of Installed RO System








Image 2: Close View Showing Filters and Panel








These images show the robust build, neat layout, and quality of GK Envirotech’s installation.

Process Flow of the RO Plant

  1. Raw Water Tank:
    Stores water before treatment.

  2. Pre-Filtration:
    Removes sediments, chlorine, and organic impurities.

  3. High-Pressure Pump:
    Pressurizes water for membrane filtration.

  4. RO Membrane:
    Removes dissolved solids, heavy metals, and microbial contaminants.

  5. Post Treatment (Optional):
    Mineral addition or pH correction depending on the final use.

  6. Treated Water Tank:
    Stores product water for immediate use.

  7. Reject Water Management:
    Effluent water is either reused for non-critical tasks or sent to an ETP.

Performance & Benefits

After commissioning, the 1000 LPH RO plant has delivered impressive results for RS Rubber Pvt Ltd:

Water Output:

  • 24,000 liters per day (approx. in one 24-hour cycle)

TDS Reduction:

  • From 1000–1200 ppm (input) to <100 ppm (output)

Operational Efficiency:

  • Zero downtime since installation

  • Easy to monitor and maintain

Quality Benefits:

  • Improved product consistency

  • Reduction in surface scaling and equipment wear

Cost Benefits:

  • Decreased reliance on bottled or tanked water

  • Lower maintenance and downtime costs

Environmental Impact

Water conservation is a growing concern, and this installation adds value beyond productivity. RS Rubber Pvt Ltd now uses treated water responsibly, with a part of the reject water redirected for cleaning, gardening, and cooling tower applications.

Moreover, the RO system contributes to:

  • Lower carbon footprint

  • Reduced chemical usage

  • Effluent control compliance

GK Envirotech’s sustainable design ensures that every drop is accounted for, aligning with eco-conscious industrial practices.

Client Feedback

Here’s what the Head of Operations at RS Rubber Pvt Ltd had to say:

“GK Envirotech understood our water problems better than anyone. The installation of the RO plant was smooth, and the results are visible every day. The quality of water and overall plant performance exceeded our expectations. We’re now planning to work with them for our STP requirements too.”

Why Choose GK Envirotech?

GK Envirotech is not just a supplier—they are solution partners for industries across India. Here's why they stand out:

  • In-house engineering & fabrication

  • Customized design & automation

  • High-quality components & control systems

  • On-site support & AMC (Annual Maintenance Contracts)

  • Deep knowledge of wastewater, STP, ETP, WTP, and RO systems

Whether it’s a small-scale RO plant or large industrial wastewater system, GK Envirotech delivers excellence with every project.

Conclusion

The successful installation of the 1000 LPH RO plant at RS Rubber Pvt Ltd stands as a testament to the power of well-engineered water solutions. With rising environmental concerns and operational demands, industries can no longer afford to overlook water treatment systems.

GK Envirotech, through its expertise and commitment, helped RS Rubber Pvt Ltd take a definitive step toward sustainable and efficient manufacturing. This case is not just about a machine—it's about transformation through technology.

Interested in RO Plant Installation?

📞 Call us: 8905907470, 7742454796
📧 Email: info@gkenvirotech.com
🌐 Website: www.gkenvirotech.com
📍 Office Address: Khasra No 147 NH-48, Opposite Old Rao Hotel, Neemrana, Rajasthan-301705

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